Vacuum Insulation Flexible Hose Series
Superior Insulation Performance: The Vacuum Insulation Flexible Hose Series employs cutting-edge vacuum insulation technology to deliver exceptional thermal insulation. By minimizing heat transfer, it effectively maintains fluid temperatures and minimizes energy loss, promoting efficiency in industrial processes.
Excellent Flexibility and Durability: Crafted from flexible and durable materials, our Vacuum Insulation Flexible Hose Series enables easy movement and handling without compromising insulation performance. Its robust construction ensures longevity and reliability even under demanding operating conditions.
Easy Installation and Versatility: The Vacuum Insulation Flexible Hose Series is designed to facilitate hassle-free installation. With a variety of sizes available, these hoses can be customized to fit specific application requirements, ensuring seamless integration into existing systems and maximizing operational efficiency.
Enhanced Safety: Prioritizing safety, our Vacuum Insulation Flexible Hose Series is engineered with materials that are resistant to fire, chemicals, and extreme temperatures. This ensures secure fluid transportation, reducing the risk of accidents and creating a safe work environment.
Eco-Friendly Solution: By significantly reducing heat loss and minimizing energy consumption, our Vacuum Insulation Flexible Hose Series contributes to environmental sustainability. It helps to lower carbon emissions and supports businesses in their efforts to achieve eco-friendly operations.
Video
Vacuum Insulated Piping
Vacuum Insulated Hose (vacuum hose), namely Vacuum Jacketed Hose, as a Perfect substitute for conventional piping insulation. Compared with conventional piping insulation, the heat leakage value of VIP is only 0.05~0.035 times of conventional piping insulation. Significantly save energy and cost for customers.
The product series of Vacuum Insulated Hose, Vacuum Insulated Pipe, Vacuum Insulated Valve, and Phase Separator in HL Cryogenic Equipment Company, which passed through a series of extremely strict technical treatments, are used for transferring of liquid oxygen, liquid nitrogen, liquid argon, liquid hydrogen, liquid helium, LEG and LNG, and these products are serviced for cryogenic equipment (e.g. cryogenic tank, dewar and coldbox etc.) in industries of air separation, gases, aviation, electronics, superconductor, chips, pharmacy, hospital, biobank, food & beverage, automation assembly, rubber, new material manufacturing chemical engineering, iron & steel, and scientific research etc.
Four Connection Types
In order to maximize the different needs of customers, there are usually four connection types for VI Flexible Hose. The first three connection types apply only to the connection positions between VI Flexible Hoses. The fourth one, threaded connection type is generally used only for VI Hose connections to equipment and storage tank.
When VI Flexible Hose connects with equipment, storage tank and so on, the connection joint can be customized according to customer requirements.
Scope of Application
|
Vacuum Bayonet Connection Type with Clamps |
Vacuum Bayonet Connection Type with Flanges and Bolts |
Welded Connection Type |
Thread Joint Connection Type |
|
|
Connection Type |
Clamps |
Flanges and Bolts |
Weld |
Thread |
|
Insulation Type at joints |
Vacuum |
Vacuum |
Perlite or Vacuum |
Wrapping Insulated Materials |
|
On-site Insulated Treatment |
No |
No |
Yes, perlite filled into or vacuum pump out from the Insulated Sleeves at joints. |
Yes |
|
Nominal Diameter of Inner Pipe |
DN10(3/8")~DN25(1") |
DN10(3/8")~DN80(3") |
DN10(3/8")~DN150(6") |
DN10(3/8")~DN25(1") |
|
Design Pressure |
≤8 bar |
≤16 bar |
≤40 bar |
≤16 bar |
|
Installation |
Easy |
Easy |
Weld |
Easy |
|
Design Temperature |
-196℃~ 90℃ (LH2 & LHe：-270℃ ~ 90℃) |
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|
Length |
≥ 1 meter/pcs |
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|
Material |
300 Series Stainless Steel |
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|
Medium |
LN2, LOX, LAr, LHe, LH2, LNG |
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Protective Cover
VI Flexible Hose involves two kinds of outer protective cover, including the state without protective cover, there are three delivery states in total.
| Without the Protective Cover | |
| Braided Protective Cover | |
| Armored Protective Cover |  |
Product Scope of Supply
|
Product |
Specification |
Vacuum Bayonet Connection with Clamps |
Vacuum Bayonet Connection with Flanges and Bolts |
Weld Insulated Connection |
Thread Connection |
|
Vacuum Insulated Flexible Hose |
DN8 |
YES |
YES |
YES |
YES |
|
DN15 |
YES |
YES |
YES |
YES |
|
|
DN20 |
YES |
YES |
YES |
YES |
|
|
DN25 |
YES |
YES |
YES |
YES |
|
|
DN32 |
/ |
YES |
YES |
/ |
|
|
DN40 |
/ |
YES |
YES |
/ |
|
|
DN50 |
/ |
YES |
YES |
/ |
|
|
DN65 |
/ |
YES |
YES |
/ |
|
|
DN80 |
/ |
YES |
YES |
/ |
|
|
DN100 |
/ |
/ |
YES |
/ |
|
|
DN125 |
/ |
/ |
YES |
/ |
|
|
DN150 |
/ |
/ |
YES |
/ |
Technical Characteristic
| Design Temperature | -196~90℃ （LHe：-270~90℃） |
| Ambient Temperature | -50~90℃ |
| Vacuum Leakage Rate | ≤1*10-10Pa*m3/S |
| Vacuum Level after Guarantee | ≤0.1 Pa |
| Insulated Method | High Vacuum Multi-Layer Insulation. |
| Adsorbent and Getter | Yes |
| Test Pressure | 1.15 Times Design Pressure |
| Medium | LO2、LN2、LAr、LH2、LHe、LEG、LNG |
Dynamic and Static Vacuum Insulated Flexible Hose
Vacuum Insulated (VI) Flexible Hose can be divided into Dynamic and Static VI Flexible Hose.
l The Static VI Hose is fully completed in the manufacturing factory.
l The Dynamic VI System is offered a more stable vacuum state by a continuous pumping of vacuum pump system on site, and vacuuming treatment will no longer take place in the factory. The rest of the assembly and process treatment is still in the manufacturing factory. So, the Dynamic VJ Piping needs to be equipped with a Vacuum Pump System.
| Dynamic Vacuum Insulated Flexible Hose | Static Vacuum Insulated Flexible Hose | |
| Introduction | The vacuum degree of the vacuum interlayer is monitored continuously, and the vacuum pump is automatically controlled to open and close, to ensure the stability and effectiveness of vacuum degree | VJ Flexible Hoses complete the vacuum insulation work in the manufacturing plant. |
| Advantages | The vacuum retention is more stable, basically eliminate the vacuum maintenance in the future working. | More economical investment and simple on-site installation |
| Vacuum Bayonet Connection Type with Clamps |
Applicative |
Applicative |
| Vacuum Bayonet Connection Type with Flanges and Bolts |
Applicative |
Applicative |
| Welded Connection Type |
Applicative |
Applicative |
| Thread Joint Connection Type |
Applicative |
Applicative |
Dynamic Vacuum Insulated Flexible Hose System: Consist of Vacuum Flexible Hoses, Jumper Hoses and Vacuum Pump System (including the vacuum pumps, solenoid valves and vacuum gauges). Easily installed in small room. The length of single Vacuum Insulated Flexible Hose can be customized according to customer’s requirements.
2.SPECIFICATION AND MODEL
HL-HX-X-000-00-X
Brand
HL Cryogenic Equipment
Description
HD: Dynamic VI Hose
HS: Static VI Hose
Connection Type
W: Welded Connection Type
B: Vacuum Bayonet Connection Type with Clamps
F: Vacuum Bayonet Connection Type with Flanges and bolts
T:Thread Joint Connection Type
Nominal Diameter of Inner Pipe
010: DN10
…
080: DN80
…
150: DN150
Design Pressure
08: 8bar
16: 16bar
25: 25bar
32: 32bar
40: 40bar
Material of Inner Pipe
A: SS304
B: SS304L
C: SS316
D: SS316L
E: Other
3.1 Static Vacuum Insulated Cryogenic Flexible Hose
|
Model |
Connection Type |
Nominal Diameter of Inner Pipe |
Design Pressure |
Material of Inner Pipe |
Standard |
Remark |
|
HLHSB01008X |
Vacuum Bayonet Connection Type with Clamps for Static Vacuum Insulated Flexible Hose |
DN10, 3/8" |
8 bar
|
300 Series Stainless Steel |
ASME B31.3 |
X:
Material of Inner Pipe. A is 304, B is 304L, C is 316, D is 316L, E is other. |
|
HLHSB01508X |
DN15, 1/2" |
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|
HLHSB02008X |
DN20, 3/4" |
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|
HLHSB02508X |
DN25, 1" |
Nominal Diameter of Inner Pipe: Recommended ≤ DN25 or 1". Or selects the Vacuum Bayonet Connection Type with Flanges and Bolts (from DN10, 3/8" to DN80, 3"), Welded Connection Type (from DN10, 3/8" to DN150, 6")
Nominal Diameter of Outer Pipe: Recommended by the Enterprise Standard of HL Cryogenic Equipment. It also can be produced according to requirement of the customer.
Design Pressure: Recommended ≤ 8 bar. Or selects the Vacuum Bayonet Connection Type with Flanges and Bolts (≤16 bar), Welded Connection Type (≤40 bar)
Material of Outer Pipe: Without special requirement, the material of inner pipe and outer pipe will be selected the same.
|
Model |
Connection Type |
Nominal Diameter of Inner Pipe |
Design Pressure |
Material of Inner Pipe |
Standard |
Remark |
|
HLHSF01000X |
Vacuum Bayonet Connection Type with Flanges and Bolts for Static Vacuum Insulated Flexible Hose |
DN10, 3/8" |
8~16 bar |
300 Series Stainless Steel |
ASME B31.3 |
00:
Design Pressure. 08 is 8bar, 16 is 16bar.
X: Material of Inner Pipe. A is 304, B is 304L, C is 316, D is 316L, E is other. |
|
HLHSF01500X |
DN15, 1/2" |
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|
HLHSF02000X |
DN20, 3/4" |
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|
HLHSF02500X |
DN25, 1" |
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|
HLHSF03200X |
DN32, 1-1/4" |
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|
HLHSF04000X |
DN40, 1-1/2" |
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|
HLHSF05000X |
DN50, 2" |
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|
HLHSF06500X |
DN65, 2-1/2" |
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|
HLHSF08000X |
DN80, 3" |
Nominal Diameter of Inner Pipe: Recommended ≤ DN80 or 3". Or selects the Welded Connection Type (from DN10, 3/8" to DN150, 6"), Vacuum Bayonet Connection Type with Clamps (from DN10, 3/8" to DN25, 1").
Nominal Diameter of Outer Pipe: Recommended by the Enterprise Standard of HL Cryogenic Equipment. It also can be produced according to requirement of the customer.
Design Pressure: Recommended ≤ 16 bar. Or selects Welded Connection Type (≤40 bar).
Material of Outer Pipe: Without special requirement, the material of inner pipe and outer pipe will be selected the same.
|
Model |
Connection Type |
Nominal Diameter of Inner Pipe |
Design Pressure |
Material of Inner Pipe |
Standard |
Remark |
|
HLHSW01000X |
Welded Connection Type for Static Vacuum Insulated Flexible Hose |
DN10, 3/8" |
8~40 bar |
300 Series Stainless Steel |
ASME B31.3 |
00:
Design Pressure 08 is 8bar, 16 is 16bar, and 25, 32, 40.
X: Material of Inner Pipe. A is 304, B is 304L, C is 316, D is 316L, E is other. |
|
HLHSW01500X |
DN15, 1/2" |
|||||
|
HLHSW02000X |
DN20, 3/4" |
|||||
|
HLHSW02500X |
DN25, 1" |
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|
HLHSW03200X |
DN32, 1-1/4" |
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|
HLHSW04000X |
DN40, 1-1/2" |
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|
HLHSW05000X |
DN50, 2" |
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|
HLHSW06500X |
DN65, 2-1/2" |
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|
HLHSW08000X |
DN80, 3" |
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|
HLHSW10000X |
DN100, 4" |
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|
HLHSW12500X |
DN125, 5" |
|||||
|
HLHSW15000X |
DN150, 6" |
Nominal Diameter of Outer Pipe: Recommended by the Enterprise Standard of HL Cryogenic Equipment. It also can be produced according to requirement of the customer.
Material of Outer Pipe: Without special requirement, the material of inner pipe and outer pipe will be selected the same.
|
Model |
Connection Type |
Nominal Diameter of Inner Pipe |
Design Pressure |
Material of Inner Pipe |
Standard |
Remark |
|
HLHST01000X |
Vacuum Bayonet Connection Type with Clamps for Static Vacuum Insulated Flexible Hose |
DN10, 3/8" |
8~16 bar |
300 Series Stainless Steel |
ASME B31.3 |
00:
Design Pressure. 08 is 8bar, 16 is 16bar.
X: Material of Inner Pipe. A is 304, B is 304L, C is 316, D is 316L, E is other. |
|
HLHSB01500X |
DN15, 1/2" |
|||||
|
HLHSB02000X |
DN20, 3/4" |
|||||
|
HLHSB02500X |
DN25, 1" |
Nominal Diameter of Inner Pipe: Recommended ≤ DN25 or 1". Or selects the Vacuum Bayonet Connection Type with Flanges and Bolts (from DN10, 3/8" to DN80, 3"), Welded Connection Type (from DN10, 3/8" to DN150, 6")
Nominal Diameter of Outer Pipe: Recommended by the Enterprise Standard of HL Cryogenic Equipment. It also can be produced according to requirement of the customer.
Design Pressure: Recommended ≤ 16 bar. Or selects the Welded Connection Type (≤40 bar)
Material of Outer Pipe: Without special requirement, the material of inner pipe and outer pipe will be selected the same.
3.2Dynamic Vacuum Insulated Piping System
|
Model |
Connection Type |
Nominal Diameter of Inner Pipe |
Design Pressure |
Material of Inner Pipe |
Standard |
Remark |
|
HLHDB01008X |
Vacuum Bayonet Connection Type with Clamps for Dynamic Vacuum Insulated Flexible Hose |
DN10, 3/8" |
8 bar
|
300 Series Stainless Steel |
ASME B31.3 |
X:Material of Inner Pipe.
A is 304, B is 304L, C is 316, D is 316L, E is other. |
|
HLHDB01508X |
DN15, 1/2" |
|||||
|
HLHDB02008X |
DN20, 3/4" |
|||||
|
HLHDB02508X |
DN25, 1" |
Nominal Diameter of Inner Pipe: Recommended ≤ DN25 or 1". Or selects the Vacuum Bayonet Connection Type with Flanges and Bolts (from DN10, 3/8" to DN80, 3"), Welded Connection Type (from DN10, 3/8" to DN150, 6")
Nominal Diameter of Outer Pipe: Recommended by the Enterprise Standard of HL Cryogenic Equipment. It also can be produced according to requirement of the customer.
Design Pressure: Recommended ≤ 8 bar. Or selects the Vacuum Bayonet Connection Type with Flanges and Bolts (≤16 bar), Welded Connection Type (≤40 bar)
Material of Outer Pipe: Without special requirement, the material of inner pipe and outer pipe will be selected the same.
Power Condition: The site needs to supply power to the vacuum pumps and inform HL Cryogenic Equipment the local electricity information (Voltage and Hertz).
|
Model |
Connection Type |
Nominal Diameter of Inner Pipe |
Design Pressure |
Material of Inner Pipe |
Standard |
Remark |
|
HLHDF01000X |
Vacuum Bayonet Connection Type with Flanges and Bolts for Dynamic Vacuum Insulated Flexible Hose |
DN10, 3/8" |
8~16 bar |
300 Series Stainless Steel |
ASME B31.3 |
00: Design Pressure.
08 is 8bar, 16 is 16bar.
X: Material of Inner Pipe. A is 304, B is 304L, C is 316, D is 316L, E is other. |
|
HLHDF01500X |
DN15, 1/2" |
|||||
|
HLHDF02000X |
DN20, 3/4" |
|||||
|
HLHDF02500X |
DN25, 1" |
|||||
|
HLHDF03200X |
DN32, 1-1/4" |
|||||
|
HLHDF04000X |
DN40, 1-1/2" |
|||||
|
HLHDF05000X |
DN50, 2" |
|||||
|
HLHDF06500X |
DN65, 2-1/2" |
|||||
|
HLHDF08000X |
DN80, 3" |
Nominal Diameter of Inner Pipe: Recommended ≤ DN80 or 3". Or selects the Welded Connection Type (from DN10, 3/8" to DN150, 6"), Vacuum Bayonet Connection Type with Clamps (from DN10, 3/8" to DN25, 1").
Nominal Diameter of Outer Pipe: Recommended by the Enterprise Standard of HL Cryogenic Equipment. It also can be produced according to requirement of the customer.
Design Pressure: Recommended ≤ 16 bar. Or selects Welded Connection Type (≤40 bar).
Material of Outer Pipe: Without special requirement, the material of inner pipe and outer pipe will be selected the same.
Power Condition: The site needs to supply power to the vacuum pumps and inform HL Cryogenic Equipment the local electricity information (Voltage and Hertz).
|
Model |
Connection Type |
Nominal Diameter of Inner Pipe |
Design Pressure |
Material of Inner Pipe |
Standard |
Remark |
|
HLHDW01000X |
Welded Connection Type for Dynamic Vacuum Insulated Flexible Hose |
DN10, 3/8" |
8~40 bar |
Stainless Steel 304, 304L, 316, 316L |
ASME B31.3 |
00:
Design Pressure 08 is 8bar, 16 is 16bar, and 25, 32, 40. .
X: Material of Inner Pipe. A is 304, B is 304L, C is 316, D is 316L, E is other. |
|
HLHDW01500X |
DN15, 1/2" |
|||||
|
HLHDW02000X |
DN20, 3/4" |
|||||
|
HLHDW02500X |
DN25, 1" |
|||||
|
HLHDW03200X |
DN32, 1-1/4" |
|||||
|
HLHDW04000X |
DN40, 1-1/2" |
|||||
|
HLHDW05000X |
DN50, 2" |
|||||
|
HLHDW06500X |
DN65, 2-1/2" |
|||||
|
HLHDW08000X |
DN80, 3" |
|||||
|
HLHDW10000X |
DN100, 4" |
|||||
|
HLHDW12500X |
DN125, 5" |
|||||
|
HLHDW15000X |
DN150, 6" |
Nominal Diameter of Outer Pipe: Recommended by the Enterprise Standard of HL Cryogenic Equipment. It also can be produced according to requirement of the customer.
Material of Outer Pipe: Without special requirement, the material of inner pipe and outer pipe will be selected the same.
Power Condition: The site needs to supply power to the vacuum pumps and inform HL Cryogenic Equipment the local electricity information (Voltage and Hertz).
|
Model |
Connection Type |
Nominal Diameter of Inner Pipe |
Design Pressure |
Material of Inner Pipe |
Standard |
Remark |
|
HLHDT01000X |
Vacuum Bayonet Connection Type with Clamps for Dynamic Vacuum Insulated Flexible Hose |
DN10, 3/8" |
8~16 bar |
300 Series Stainless Steel |
ASME B31.3 |
00:
Design Pressure. 08 is 8bar, 16 is 16bar.
X: Material of Inner Pipe. A is 304, B is 304L, C is 316, D is 316L, E is other. |
|
HLHDB01500X |
DN15, 1/2" |
|||||
|
HLHDB02000X |
DN20, 3/4" |
|||||
|
HLHDB02500X |
DN25, 1" |
Nominal Diameter of Inner Pipe: Recommended ≤ DN25 or 1". Or selects the Vacuum Bayonet Connection Type with Flanges and Bolts (from DN10, 3/8" to DN80, 3"), Welded Connection Type (from DN10, 3/8" to DN150, 6")
Nominal Diameter of Outer Pipe: Recommended by the Enterprise Standard of HL Cryogenic Equipment. It also can be produced according to requirement of the customer.
Design Pressure: Recommended ≤ 16 bar. Or selects the, Welded Connection Type (≤40 bar)
Material of Outer Pipe: Without special requirement, the material of inner pipe and outer pipe will be selected the same.
Power Condition: The site needs to supply power to the vacuum pumps and inform HL Cryogenic Equipment the local electricity information (Voltage and Hertz).
